Trial Outcomes & Findings for Lumbar Fusion With Nexxt Spine 3D-Printed Titanium Interbody Cages (NCT NCT03647501)

NCT ID: NCT03647501

Last Updated: 2023-06-15

Results Overview

Interbody fusion will be graded using the Brantigan, Steffee, Fraser (BSF) Scale which classifies fusion between the interbody cage and adjacent bone on a scale of 1-3 where a higher score indicates a better outcome. The grades are defined as follows: Brantigan, Steffee, Fraser-Grade 1 (BSF-1) indicates radiographical pseudarthrosis, Brantigan, Steffee, Fraser-Grade 2 (BSF-2) is defined by radiographical locked pseudarthrosis, and Brantigan, Steffee, Fraser-Grade 3 (BSF-3) is radiographical fusion, indicating the best outcome. The subject will be considered a success if fusion is a Grade BSF-3 at 6 months.

Recruitment status

COMPLETED

Study phase

NA

Target enrollment

53 participants

Primary outcome timeframe

6 months post-operatively

Results posted on

2023-06-15

Participant Flow

Participant milestones

Participant milestones
Measure
3D-printed Titanium Cage
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Overall Study
STARTED
25
28
Overall Study
COMPLETED
24
26
Overall Study
NOT COMPLETED
1
2

Reasons for withdrawal

Reasons for withdrawal
Measure
3D-printed Titanium Cage
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Overall Study
Lost to Follow-up
1
1
Overall Study
Withdrawal by Subject
0
1

Baseline Characteristics

Lumbar Fusion With Nexxt Spine 3D-Printed Titanium Interbody Cages

Baseline characteristics by cohort

Baseline characteristics by cohort
Measure
3D-printed Titanium Cage
n=25 Participants
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
n=28 Participants
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Total
n=53 Participants
Total of all reporting groups
Age, Categorical
<=18 years
0 Participants
n=5 Participants
0 Participants
n=7 Participants
0 Participants
n=5 Participants
Age, Categorical
Between 18 and 65 years
19 Participants
n=5 Participants
22 Participants
n=7 Participants
41 Participants
n=5 Participants
Age, Categorical
>=65 years
6 Participants
n=5 Participants
6 Participants
n=7 Participants
12 Participants
n=5 Participants
Sex: Female, Male
Female
11 Participants
n=5 Participants
11 Participants
n=7 Participants
22 Participants
n=5 Participants
Sex: Female, Male
Male
14 Participants
n=5 Participants
17 Participants
n=7 Participants
31 Participants
n=5 Participants
Ethnicity (NIH/OMB)
Hispanic or Latino
0 Participants
n=5 Participants
0 Participants
n=7 Participants
0 Participants
n=5 Participants
Ethnicity (NIH/OMB)
Not Hispanic or Latino
24 Participants
n=5 Participants
28 Participants
n=7 Participants
52 Participants
n=5 Participants
Ethnicity (NIH/OMB)
Unknown or Not Reported
1 Participants
n=5 Participants
0 Participants
n=7 Participants
1 Participants
n=5 Participants
Race (NIH/OMB)
American Indian or Alaska Native
0 Participants
n=5 Participants
0 Participants
n=7 Participants
0 Participants
n=5 Participants
Race (NIH/OMB)
Asian
0 Participants
n=5 Participants
1 Participants
n=7 Participants
1 Participants
n=5 Participants
Race (NIH/OMB)
Native Hawaiian or Other Pacific Islander
0 Participants
n=5 Participants
0 Participants
n=7 Participants
0 Participants
n=5 Participants
Race (NIH/OMB)
Black or African American
1 Participants
n=5 Participants
2 Participants
n=7 Participants
3 Participants
n=5 Participants
Race (NIH/OMB)
White
23 Participants
n=5 Participants
25 Participants
n=7 Participants
48 Participants
n=5 Participants
Race (NIH/OMB)
More than one race
0 Participants
n=5 Participants
0 Participants
n=7 Participants
0 Participants
n=5 Participants
Race (NIH/OMB)
Unknown or Not Reported
1 Participants
n=5 Participants
0 Participants
n=7 Participants
1 Participants
n=5 Participants
Region of Enrollment
United States
25 participants
n=5 Participants
28 participants
n=7 Participants
53 participants
n=5 Participants
Current Smoker
8 Participants
n=5 Participants
11 Participants
n=7 Participants
19 Participants
n=5 Participants

PRIMARY outcome

Timeframe: 6 months post-operatively

Interbody fusion will be graded using the Brantigan, Steffee, Fraser (BSF) Scale which classifies fusion between the interbody cage and adjacent bone on a scale of 1-3 where a higher score indicates a better outcome. The grades are defined as follows: Brantigan, Steffee, Fraser-Grade 1 (BSF-1) indicates radiographical pseudarthrosis, Brantigan, Steffee, Fraser-Grade 2 (BSF-2) is defined by radiographical locked pseudarthrosis, and Brantigan, Steffee, Fraser-Grade 3 (BSF-3) is radiographical fusion, indicating the best outcome. The subject will be considered a success if fusion is a Grade BSF-3 at 6 months.

Outcome measures

Outcome measures
Measure
3D-printed Titanium Cage
n=34 Fusion Levels (Number of cages used)
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
n=40 Fusion Levels (Number of cages used)
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Interbody Radiographic Fusion Rate
Level with BSF Grade 3
27 Cages/Spinal Levels
10 Cages/Spinal Levels
Interbody Radiographic Fusion Rate
Level with BSF Grade 2
6 Cages/Spinal Levels
24 Cages/Spinal Levels
Interbody Radiographic Fusion Rate
Level with BSF Grade 1
0 Cages/Spinal Levels
6 Cages/Spinal Levels
Interbody Radiographic Fusion Rate
Level with Cage Removed- Grade Not Applicable
1 Cages/Spinal Levels
0 Cages/Spinal Levels

SECONDARY outcome

Timeframe: 12 months post-operatively

Population: Overall Number of Participants and Units Analyzed relied on available imaging at one year: Flexion extension films at one year were available for 18 (69.2%) PEEK patients and 16 (66.7%) of titanium patients.

Secondary measures of effectiveness will be determined by timing of fusion observed in X-rays post-operatively. Fusion at one year was defined as a difference in cobb angle of the operated levels between flexion and extension views. More than 2 degrees of change between views indicated non-union at one year.

Outcome measures

Outcome measures
Measure
3D-printed Titanium Cage
n=24 Surgical Levels
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
n=29 Surgical Levels
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Post-operative Timing of Fusion
Surgical levels over 2 degrees of change (non-union/non-fusion)
5 Surgical Levels
12 Surgical Levels
Post-operative Timing of Fusion
Surgical levels under 2 degrees of change (fusion)
19 Surgical Levels
17 Surgical Levels

Adverse Events

3D-printed Titanium Cage

Serious events: 7 serious events
Other events: 3 other events
Deaths: 0 deaths

Poly-ether-ether-ketone (PEEK) Cage

Serious events: 6 serious events
Other events: 9 other events
Deaths: 0 deaths

Serious adverse events

Serious adverse events
Measure
3D-printed Titanium Cage
n=25 participants at risk
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
n=28 participants at risk
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Blood and lymphatic system disorders
nausea, lactic acidosis
4.0%
1/25 • Number of events 1 • 1 year
0.00%
0/28 • 1 year
Infections and infestations
cellulitis or gout flair up
4.0%
1/25 • Number of events 1 • 1 year
7.1%
2/28 • Number of events 2 • 1 year
Musculoskeletal and connective tissue disorders
Back Pain
4.0%
1/25 • Number of events 1 • 1 year
0.00%
0/28 • 1 year
General disorders
Syncope, Fall
4.0%
1/25 • Number of events 1 • 1 year
0.00%
0/28 • 1 year
Surgical and medical procedures
Avulsed right bicep tendon - Repair
4.0%
1/25 • Number of events 1 • 1 year
0.00%
0/28 • 1 year
Surgical and medical procedures
thyroidectomy
4.0%
1/25 • Number of events 1 • 1 year
0.00%
0/28 • 1 year
Infections and infestations
wound dehiscense
4.0%
1/25 • Number of events 1 • 1 year
0.00%
0/28 • 1 year
Nervous system disorders
acute encephalopathy
0.00%
0/25 • 1 year
3.6%
1/28 • Number of events 1 • 1 year
Surgical and medical procedures
inguinal hernia repair with mesh
0.00%
0/25 • 1 year
3.6%
1/28 • Number of events 1 • 1 year
General disorders
Joint Pain and Swelling
0.00%
0/25 • 1 year
3.6%
1/28 • Number of events 1 • 1 year
Cardiac disorders
Cardiac Catheterization/ Coronary Bypass Graft
0.00%
0/25 • 1 year
3.6%
1/28 • Number of events 1 • 1 year

Other adverse events

Other adverse events
Measure
3D-printed Titanium Cage
n=25 participants at risk
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
Poly-ether-ether-ketone (PEEK) Cage
n=28 participants at risk
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
Musculoskeletal and connective tissue disorders
Back Pain
12.0%
3/25 • Number of events 4 • 1 year
14.3%
4/28 • Number of events 4 • 1 year
Nervous system disorders
Symptomatic Radiculopathy - Back and Leg Pain
0.00%
0/25 • 1 year
17.9%
5/28 • Number of events 6 • 1 year

Additional Information

Shelby Miracle

The Ohio State University

Phone: 614-366-1648

Results disclosure agreements

  • Principal investigator is a sponsor employee
  • Publication restrictions are in place